Intelligent Transformer Air Dryers

Application area Application area

The Qualitrol STB Smart Transformer Air Dryer removes moisture from the air that enters the main compartment of oil-filled transformers or the on-load tap-changer compartment. The dehumidifier is equipped with a system for automatically restoring the silica gel moisture absorber after a user-defined period of time or when a threshold relative humidity value is reached. The alarm function and communication reduces unnecessary maintenance costs on the air dryer over time. The silica gel dehumidifier can be regenerated many times without replacement thanks to the internal heaters installed inside the dehumidifier. They remove water accumulated during the exhalation cycle.

Advantages:

  • The device is made of durable materials, so you can choose a model for almost any operating conditions
  • Possibility of customization and threshold values ​​of relative humidity
  • Local and remote data exchange functions allow the device to be used in various operating conditions
  • Indication of the condition of the air dryer is provided by bright LED indicators and alarm functions

Specifications

  Parameter Meaning
Electrical part Voltage/frequency 100–240 V AC current, 50/60 Hz
Inrush current monitoring Step heating in 10 seconds
Conducted/radiated interference EN 55011
Security tests EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
EN 61000-4-8
EN 61000-4-11
Harmonics and flicker noise testing EN 61000-3-2
EN 61000-3-3
Dielectric insulation 1500 V AC current for 60 seconds to ground
Power consumption Steady state, non-recovery: < 10 W
Steady state with recovery: 3 A
Recovery heater starting current: 10A
Functions Setting the recovery rate 10, 40, 70, 100 days
Humidity range Relative humidity - 2% to 100%
Status indication LEDs - green, yellow, red
Recovery rate control Two-position DIP switch
Relative humidity trigger level Configured by the operator: default value is 50%
Recovery cycle Maximum power - 3 hours, cooling - 1 hour
Monitoring recovery status 5 A (normally open) / 3 A (normally closed) at 30 V DC current, resistive
5 A (normally open) / 3 A (normally closed) at 125/250 VAC current, resistive
Fault Detection Relative Humidity Sensor, Heater, Solenoid
Analog output signal 4–20 mA at max. 500 ohm for recording relative humidity
Data exchange MODBUS (remote) and USB (local)
terms of Use Temperature From – 40°C to 80°C or from – 60°C to 80°C, depending on the model
Relative humidity 95% non-condensing at 80°C
Housing protection IP65
Vibration strength  50/60 Hz at 0.1 mm (0.004 in) offset

Suggested STB models

Qualitrol offers various models for almost any operating conditions:

 

Selecting the amount of desiccant STB

The standard size of STB air dryers is determined by the amount of oil contained in the system (main tank + expansion tank):